Basic Info.
Additional Capabilities
Granulating, Vacuum
Application
Liquid with Suspended Solids, Powder, Viscous Fluid, Liquid, Granules
Application Area
Chemical
Mixing Drum Shape
Agitator
Processing Standard
GMP Standard
Homogenizer
Bottom Homogenizer
Frequency Convertor
Japan Panasonic
Mechanical Seal
German Eagleburgmann
Vacuum Air Pressure
-0.09MPa
Control Console
Touch Screen with PLC
Heating
Vapor Heating/Electric Heating
Temperature
up to 110 Degrees Centigrade
Blending Speed
0-63 R/M (Agitator) 0-3400 R/M (Homogenizer)
Weight
850kg ( for 500L) for Reference
Size
382* 285* 255mm ( for 500L) for Reference
Suitable Industry
Food/ Cosmetic/ Medicine/ Daily Necessicity
Pretreating Tanks
Oil Phase and Water Phase Tanks
Operating type
Cycle Operating
Transport Package
Plywood
Specification
100L/200L/300L/500L/1000L/2000L(customizable)
Product Description
Vacuum Emulsifying Machine is suitable for the production of cosmetic cream, skin cream, eye cream, hair conditioner, hair dye cream, ointment, emulsification and ointment, which need to be emulsified and stirred under the vacuum condition. Our vacuum emulsifying Machine is a customizable equipment, which can be reasonably configured according to the customer's specific requirements.
With the help of precise processing technology, and high cooperation between rotor and stator, high-speed rotation of powerful motor causes vacuum between rotor and stator, and materials are inhaled from the top of rotor and stator to the gap in between. The strong kinetic energy makes the rotor produce extremely high linear velocity, which makes the material fly out after strong impact, crushing, centrifugal extrusion, liquid layer friction and strong shearing between the gap of rotor and stator, and generate strong turbulence under the action of various forces in different directions. The stable emulsion was produced by depolymerization, dispersion, homogenization, refinement and shearing of the material with a certain amount of emulsifier.
- The emulsification process of the main pot is carried out under the condition of full sealing, which prevents the pollution of dust and microorganism.
- The material in the water pot and oil pot are added to the main pot by means of vacuum feeding. The main pot can be heated or cooled.
- The material in the pot can be emulsified by high-speed internal circulation shear of homogenizer and can be mixed clockwise or counterclockwise. Clockwise mixing is frame scraping wall mixing and counterclockwise mixing is slurry mixing.
- The scraper agitator has centrifugal effect during operation, making the PTFE scraper cling to the wall of the pot, which can effectively solve the problem of material staining on the wall of the pot and no dead angle.
- The frequency conversion speed regulating device can adjust the speed steplessly.
- Homogeneous mixing and paddle mixing can be used separately or at the same time.
- Material dispersion, homogenization, emulsification and mixing can be completed in a short time.
- Homogeneous emulsification technology originally from Germany is specially designed for refined and homogeneous products. The vacuum emulsifying mixer can be equipped with wall scraping type or ribbon type and other types of agitation, so as to easily handle materials with viscosity of 1-300000 CPS.
- Real time measurement and control parts can easily control the temperature, pressure, pH value and other parameters.
- The main parts are made of international famous brands which are fine materials.
- The structure of Vacuum Emulsifying Mixer is brief and reasonable with simple operation.
- The design and technology of vacuum emulsifier are strictly met with GMP standards.
- Vacuum emulsifying mixers are the ideal machines for making cream, lotion, ointment and suppository.
| Manufacturer | Yuhang Machinery Factory |
| PN | 500L vacuum emulsifying machine |
| Capacity | Design volume: 600L, working capacity:500L |
| Kettle Cover | Liquid(particle)inlet, sunk material inlet, air inlet with filter, inspect light and sight glass, vacuum port, pressure meter(1 to
-0.1 bar), pressure clamp |
| Mixing pot | Material | Inner layer: SUS316L thickness: 6mm |
| Middle layer: SUS304 thickness: 6mm |
| Outside layer: SUS304 thickness:5mm |
| configuration | Bottom material exhaust, size: 1.5" |
| Temp. sensor (0-199ºC) |
| Electrical heating: 8kw, cooling water inlet |
| Stirring system | Homogenizer | 1.Material: SUS316L; standard homogenizer
2. Power: 7.5kw/380/50Hz; RPM: 0--3400R/Min |
| Stirring scrap and middle stirring | Material: SUS316L,Scrap material: PTFE |
1. Stirring scrap and middle stirring use the same motor
2,Power:1.5 kw/380V/50Hz;RPM:0~86r/min(Frequency control)
3. Stirring scrap and middle stirring rotating the opposite direction |
| Safety: 1. During stirring, the cover can not open, 2. Cover lift can not stirring. |
| Vacuum system | 1. Vacuum pump: water recycle, power 1.5kw/380V/50Hz
2. With pressure sensor (during vacuum condition, hydraulic can not open) |
| Heating method | Jacket electrical heating |
| Exhaust method | Electric doom and bottom discharge or positive pressure discharge material |
| Pressure | Pressure in the pot during working: -0.090 Mpa; Jacket working pressure:0.2 Mpa |
| Control box | SUS304 , 2mm thickness |
| Dimension | 382* 285* 255 mm |
| | Stainless steel shelf, platform with raised platform and guardrail |
| Spare parts | One year spare parts and tools |
| Guarantee | One year |
| Using life | More than 15 years |
1. Can this machine be customized?
Yes, this machine can be customized.
2. I am planning to set up a new factory but I don't have any relavant exprience, how can you help me?
Based on the information you provide and your specific requirements, our salesmen will
recommend the most suitable machine or the whole production line to you.
3. I don't know how to install and operate the machine, how can you help me?
We would offer instructions of the machine. The water treatment machine is fully installed when being sent, so you don't need to worry the installation and our engineers will instruct you in
operating the machine through video call or field training.
Address:
Xingqu Road, Chengnan New District, Gaoyou City, Jiangsu Province, Chin
Business Type:
Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, GMP
Company Introduction:
Founded in 2000, Gaoyou Yuhang Chemical Machinery Factory is a trusted manufacturing company based in Jiangsu China. We specialize in giving our customers ALL IN ONE service from development to manufacturing, along with the latest innovation and technology.
Adopting advanced mechanical technologies, Our company provides a wide section of chemical machinery including vacuum emulsifying mixer machine, Liquid mixing machine, filling machine, storage tank and etc, for both domestic and international customers. The company industrial mixers and other cosmetic production machines comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our vision is to to be a leading cosmetic machinery company which is trusted by global skin care & Cosmetic manufacturers. With HIGH QUALITY, SAFE, AND RELIABLE machines, suitable, reasonable and Efficient GMP factory solutions, competitive price and supply, and through professional management system for customer′s Saticifaction.
The machines we supplied are mainly include vacuum emulsifying mixer, Liquid mixing machine, filling machine, tube filling and sealing machine, water treatment, storage tank and etc.
